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Robot Internal Structure Aluminum Alloy Upper Cover CNC Five-Axis Milling Machining 1

Robot Internal Structure Aluminum Alloy Upper Cover CNC Five-Axis Milling Machining 2

Robot Internal Structure Aluminum Alloy Upper Cover CNC Five-Axis Milling Machining 3

Robot Internal Structure Aluminum Alloy Upper Cover CNC Five-Axis Milling Machining 4

Robot Internal Structure Aluminum Alloy Upper Cover CNC Five-Axis Milling Machining

KGL Custom Robot Internal Structure Aluminum Upper Cover CNC Five-Axis Milling Machining , Using high-temperature aluminum (GB/T 3190, AA/ASTM, 7A04 /7075/ 7050 / 7150). Utilizing DMU and machining centers for 5-axis simultaneous machining, we maintain this part tolerances within ±0.005 mm; furthermore, our products undergo comprehensive inspection via Coordinate Measuring Machines (CMM) and are accompanied by AS9100D / ISO 9001:2015 / ISO 13485: 2016 certified documentation.

Origin:

China

Trademark:

OEM

Country:

China

Customization:

Available

Production Capacity:

100000PCS

Specification:

Customized

HS Code:

8479909090

Transport Package:

Inside Separate Bubble Pack Outside Woodencase

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Product Specifications

Material	Aluminum alloy 6061-T6, Nylon, 316 Steel/304 steel, Plastic, Brass, Alloy, Copper, Aluminum7075, Iron(Available)	Production	TBD by volume
Process	5-Axis CNC Simultaneous Machining + EDM	Working Temp	Up to 18℃ ~ 25℃ continuous service
Tolerance	±0.005mm (blade profile), ±0.003mm (bore)	Certification	AS9100D / ISO 9001: 2015 / ISO 13485: 2016
Surface Finish	Ra ≤ 0.8μm (flow path), Ra ≤ 0.4μm (seal faces)	Inspection	HEXAGON CMM + KEYENCE 3D Microscope + Full FAI
Max Diameter	Up to Ø50mm~200mm	Lead Time	Prototype: 15–25 days

The advantages of the product

Robot Internal Structure Aluminum Alloy Upper Cover CNC Five-Axis Milling Machining 5

This component is a high-end precision one-piece CNC-machined core transmission/connection part, most likely a harmonic drive circular spline, surgical robot joint flange, or medical device power output mount. Its core advantages are concentrated in four key dimensions: precision, integration, material performance and reliability, making it ideally suited for applications with extremely high stability requirements such as medical devices and industrial robots.
1. Exceptional machining precision ensures core performance
2. Integrated design simplifies system architecture
3. Compatibility with high-end materials meets demands of specialized applications
4. High reliability and long service life reduce maintenance costs
5. Flexible customization options

Robot Internal Structure Aluminum Alloy Upper Cover CNC Five-Axis Milling Machining 6

5-Axis Simultaneous Machining

Dedicated 5-axis DMU & Hermle centers hold the part tolerance to ±0.005mm across complex freeform surfaces in a single setup — no re-fixturing errors.

Prototype in 15–25 Days

Dedicated prototype lanes and DFM feedback within 48 hours of drawing receipt. We catch tolerance stack issues before you finalize design.

End-to-End Supply

Raw material sourcing → machining → heat treatment coordination → finishing → CMM → export packaging. One accountable supplier.

Robot Internal Structure Aluminum Alloy Upper Cover CNC Five-Axis Milling Machining 9

ISO 13485: 2016/ ISO 9001: 2015 /AS9100D

A Quality Management System for comprehensive Robotic Arm Components manufacturing, and installation services, featuring an audit trail verified by Bureau Veritas. Each component is accompanied by dimensional reports, material certificates and process records.

Robot Internal Structure Aluminum Alloy Upper Cover CNC Five-Axis Milling Machining 10

HEXAGON CMM Full Inspection

Every Medical part is CMM-measured against 3D CAD with color deviation drawing. FAIR (First Article Inspection Report) available for ISO 13485: 2016/ ISO 9001: 2015 customers.

Application Scenarios

This component is a high-end, custom-engineered, and monolithic CNC-machined part that seamlessly integrates power transmission, rigid connection, and precision positioning functionalities. Distinguished by micron-level geometric tolerances, zero-backlash transmission characteristics, and superior material properties, it serves as a critical core component in the following fields where stability and reliability requirements are exceptionally stringent:

I. Medical Surgical Robots (a core, high-value application sector)

II. Collaborative Industrial Robots and Precision Automation Equipment

III. Aerospace and Defense IV. Other High-End Medical Device Drive Systems

B-2

3 (21)

FAQ

Q: Which materials do you use?

A: Primarily aerospace-grade aluminum alloy, with other high-performance aluminum grades and carbon fiber. Excellent strength-to-weight ratio; stress-relieved to prevent post-machining distortion.

Q: What tolerances can you hold?

A: Standard: ±0.002mm form, ±0.005mm dimension, Ra≤0.02μm mating surfaces. Critical joints: ±0.0005mm geometric tolerance, <1 arcmin backlash.

Q: Do you provide traceability and certifications?

A: Yes. Full EN 10204 3.1 MTRs, batch heat treatment records, 100% CMM inspection. ISO 9001: 2015 certified; FAIR and surface treatment reports available.

Q: What's the prototype lead time?

A: 7–10 business days after drawing approval (finishing-dependent). Free 48h DFM feedback; 48h rush delivery available.

Q: Can you make integrated hollow structures and surface treatments?

A: Yes. One-piece hollow forming (≤0.001mm coaxiality). Hard anodizing, DLC coating and passivation available.

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